The 3D laser welding machine is a combination of a robot and a fiber laser welding machine, with fiber optic transmission and six axis linkage of the robot. It can weld in any space, not limited to flat welding, and is suitable for welding requirements of large, irregular workpieces and various three-dimensional workpieces. It is equipped with fully automatic welding fixtures and performs fully automatic welding processing to ensure product quality stability and consistency. The equipment is easy to use, operate and maintain, with high safety protection level, beautiful appearance, no consumables, no pollution, and has the characteristics of fast processing speed, high precision, multiple repeated and error free welding. The processing method is flexible and saves labor. It can meet the needs of various industrial large-scale automated production, making it suitable for use in general industrial environments and suitable for the absolute industry. Most factory environments. It can achieve multiple workstations, where one workstation can load and unload materials during welding operations, reducing downtime and greatly improving welding efficiency. Due to the simple operation of the system, the program can be programmed or pre written at any time, and the welded workpiece can be adjusted at any time to avoid economic losses caused by interruption or stoppage of production during the welding process. This equipment has strong reliability and can process continuously and stably for 24 hours, greatly improving production efficiency and economic benefits for customers. It can customize fixtures and create exclusive models according to demand.
Product Features
Adopting imported ABB or Yaskawa six axis robots to ensure high-quality and high-performance welding, suitable for almost any trajectory or angle of work. And it has low noise levels, long routine maintenance intervals, long service life, and can still achieve high-performance operation even in harsh and restricted environments.
The standard configuration adopts high-performance welding specific fiber lasers from top domestic brands, with adjustable continuous pulse output mode, excellent optical mode, good photoelectric conversion efficiency, and better and more stable beam quality. It can easily obtain very high focal light power density, ensuring excellent welding quality.
Adopting single axis/dual axis swing laser welding heads from top domestic brands, with strong safety protection measures, stable and reliable performance, and easy use, different welding spot shapes (point, line, circle, double circle, triangle, and figure eight, etc.) and sizes can be set according to the size of the workpiece material and the weld seam, meeting the needs of different light spots for internal diagonal, flat welding, and fillet welding.
Equipped with a laser power controller with gradual rise and fall function as standard, PWM precise control, precise adjustment of laser power and frequency according to the motion trajectory, effectively ensuring welding quality.
Optional weld seam tracking system, online real-time detection and tracking of multiple weld seams, truly realizing welding automation and intelligence, weld seam tracking, adaptive weld seam width, weld seam positioning and other functions, improving welding efficiency and quality, ensuring that the weld seam is formed beautifully and firmly. For complex welded parts, it can reduce programming work, compensate for production and operation tolerances, and achieve consistent and reproducible welding effects.
The optional coaxial CCD visual positioning system can provide feedback on product position coordinates, angles, and other information to the welding head, and control the laser light path to achieve automatic positioning welding. Even if there is a deviation in the position each time, the welding position is accurately identified and corrected, greatly saving welding cycle time.
Optional robot walking axis, low rail or sky rail can be selected, which can effectively expand the robot's operating range while ensuring accuracy, reduce the cost of a single workstation, and make robot operations more flexible.
It can be programmed freely, is easy to learn, completes automated work, improves production efficiency, can control error rates, has simple functional operations, and can learn basic operations in one day with zero foundation. It can be proficiently operated within one week.
Widely used in welding of large and medium-sized thin shells such as automotive parts, range hoods, ovens, bath appliances, sinks, oil storage tanks, as well as large-scale automation in mechanical manufacturing, hardware products, and mold processing